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sheet-maker

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Sheet maker

A pressing rig for making sheet material from waste. First tests are with PLA (bio plastic) and wood waste from CNC milling. Designed to be fabricatable on a large format CNC mill. We use a ShopBot PRS alpha to fabricate the parts.

First test rig for molding pla and wood fiber sheets

Status

Currently testing first mold box. Heating is done by placing mold on a cooking plate. Watercooling by submerging boxmold and hydraulic press in a bucket of water. Results are promising. A twosided heat source is needed for even sheets.

Core principles

TODO

  • Test top side heating with 220v cartridge heater
  • Develop water cooling system by engraving aluimium plates.
  • Develop heat and pressure monitoring

Roadmap

  • Test vacuum clamping/bagging to replace hydraulic pressing. Much cheaper to scale if it works.
  • Make mold for lasercutter sized sheets
  • Make a full size (2.5m x 1.25m) mold
  • Develop a system for automating the sheet pressing
  • Make locally recycled plates a viable option for users of fab labs and makerspaces

Motivation

  • Envrionment - Reduce negative impact on our panet from consuming resources
  • Economic - Make making good stuff more affordable
  • Inspiration - Put awareness and supply chain consciousness on the agenda
  • Skills - Make tools that build deeper inights into material properties

Tests

filling-mold-with-shredded-3d-prints laser-cutting-test-sheet lasercut-box-for-electronics First test pressing of sherdded PLA waste Milling side walls of test press Milling bottom plate Milling press plate parts Slighyly triangular holes for threadless bolting Press plate assembly Tightening bolts ![Inserting bolts and square nuts](./img/06-inserting bolts-and-square-nuts.JPG) Failed oven test jack, does not like high temp First test rig for molding pla and wood fiber sheets

Resources