evcc

EVCC is an EV Charge Controller implemented in Go. It comes with a bundled implementation for Wallbe chargers but supports any type of charger or meter through scripting and integration with MQTT.

Features:

• support for Wallbe chargers
• support for any charger, meter or EV using scripting
• integration with home automation - supports shell scripts and MQTT
• soft ramp-up/ramp-down of charge current
• electric contactor protection
• clean, non-bloat user interface

NOTE: You are using this software entirely at your own risk. It is your responsibility to verify it is working as intended.

Background

EVCC is heavily inspired by OpenWB. However, I found OpenWB's architecture slightly intimidating with everything basically global state and heavily relying on shell scripting. On the other side, especially the scripting aspect is one that contributes to OpenWB's flexibility.

Hence, for a simplified and stricter implementation of an EV charge controller, the design goals for EVCC were:

• typed language with ability for systematic testing - achieved by using Go
• structured cnofiguration - supports YAML-based config file
• avoidance of feature bloat, simple and clean UI - utilizes Bootstrap
• containerized operation beyond Raspbery Pi - provide multi-arch Docker Image
• support for multiple load points - tbd

Installation

Hardware

EVCC requires a supported charger and a combination of grid, PV and charge meter. Charger and meters MUST be professionally installed.

Wallbe Charger

Wallbe chargers are supported out of the box. The Wallbe must be connected using Ethernet. If not configured, the default address 192.168.0.8:502 is used.

To allow controlling charge start/stop, the Wallbe physical configuration must be modified. This requires opening the Wallbe and should only be done by professionals. Once opened, DIP 10 must be set to ON:

More information on interacting with Wallbe chargers can be found at GoingElectric. Use with care.

Software

The preferred way of running EVCC is using the docker image:

docker pull andig/evcc-bundle:latest

To see the available options:

docker run andig/evcc-bundle -h

To run EVCC with given config file and UI on port 7070:

docker run -v $(pwd)/evcc.dist.yaml:/etc/evcc.yaml -p 7070:7070 andig/evcc-bundle

To build EVCC from source, Go 1.13 is required:

make

Configuration

Charge Modes

Multiple charge modes are supported:

• Off: disable the charger, even if car gets connected.
• Now (Sofortladen): charge immediately with maximum allowed current.
• Min + PV: charge immediately with minimum configured current. Additionally use PV if available.
• PV: use PV as available. May not charge the car if PV remains dark.

In general, due to the minimum value of 5% for signalling the EV duty cycle, the charger cannot limit the current to below 6A. If the available power calculation demands a limit less than 6A, handling depends on the charge mode. In PV mode, the charger will be disabled until available PV power supports charging with at least 6A. In Min + PV mode, charging will continue at minimum current of 6A and charge current will be raised as PV power becomes available again.

PV generator configuration

For both PV modes, EVCC needs to assess how much residual PV power is available at the grid connection point and how much power the charger actually uses. Various methods are implemented to obtain this information, with different degrees of accuracy.

• PV meter: Configuring a PV meter is the simplest option. PV meter measures the PV generation. The charger is allowed to consume:

  Charge Power = PV Meter Power - Residual Power
  

  The Residual Power is a configurable assumption how much power remaining facilities beside the charger use.

• Grid meter: Configuring a grid meter is the preferred option. The grid meter is expected to be a two-way meter (import+export) and return the current amount of grid export as negative value measured in kWh. The charger is then allowed to consume:

  Δ Charge Power = Grid Meter Power - Residual Power
  

  rounded down and capped at zero and

  Charge Power = Current Charge Power + Δ Charge Power
  

  In this setup, residual power is used as margin to account for fluctuations in PV production that may be faster than EVCC's control loop.

Charger configuration

When using a grid meter for accurate control of PV utilization, EVCC needs to be able to determine the current charge power. There are two configurations for determining the current charge power:

• Charge meter: A charge meter is often integrated into the charger but can also be installed separately. EVCC expects the charge meter to supply charge power and preferably also total energy. If total energy is supplied, it can be used to calculate the charged energy for the current charging cycle.

• No charge meter: If no charge meter is installed, charge power is deducted from charge current as controlled by the charger. This method is less accurate than using a charge meter since the EV may chose to use less power than EVCC has allowed for consumption. If the charger supplies total energy for the charging cycle this value is preferred over the charge meter's value (if present).

Implementation

EVCC consists of four basic elements: Charger, Meter, SoC and Loadpoint. Their APIs are decribed in api/api.go

Charger

Charger is reponsible for EV state handling:

• Status(): get charge controller status (A...F)
• Enabled(): get charger availablity
• Enable(): set charger availability
• MaxCurrent(): set maximum allowed charge current in A

Available charger implementations are:

• wallbe: implements the interface to the Wallbe Eco chargers
• default: default charger implementation using configurable plugins for integrating any type of charger

Meter

Meters provide data about power and energy consumption:

• CurrentPower(): power in W
• TotalEnergy(): energy in kWh (optional)

Meter has a single implementaton where meter readings- power and energy- can be configured to be delivered by plugin.

SoC

SoC represents a specific EV battery. Configuring a SoC allows to define it's Capacity (kWh) and dynamically provide:

• ChargeState(): state of charge in %

If SoC is configured and assigned to the charger, charge status and remaining charge duration become available in the user interface.

Loadpoint

Loadpoint controls the Charger behaviour according to the operations mode- off, now, PV + minimum or PV only.

Plugins

Plugins are used to implement accessing and updating generic data sources. EVCC supports the following read/write plugins:

• mqtt: this plugin allows to read values from MQTT topics. This is particularly useful for meters, e.g. when meter data is already available on MQTT. See MBMD for an example how to get Modbus meter data into MQTT. This plugin type is read-only and does not provide write access.
• script: the script plugin executes external scripts to read or update data. This plugin is useful to implement any type of external functionality.

When using plugins for write access, the actual data is provided as variable in form of ${var[:format]}. The variable is replaced with the actual data before the plugin is executed.