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Closes nasa-jpl#325
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sethfischer committed Jul 3, 2021
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6 changes: 3 additions & 3 deletions electrical/electrical_build.md
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Expand Up @@ -147,9 +147,9 @@ Rectangular 40P 2x20 Ribbon Cable | E29 | 1 | <p align="center"> <img src="../im



1. Connect the E26 cable from the J10 Connector on the Control Board to the J5 Connector on the Arduino Shield
1. Connect the E30 16 Position ribbon cable from the J1 Connector to the INPUT Connector on the LED Matrix
1. Connect the E48 TTL serial to USB cable from any USB port on the Raspberry Pi to the 6 Position headers at J8. The pinout should match the table below (see Figure 5):
1. Connect the **E26** cable from the J10 Connector on the Control Board to the J5 Connector on the Arduino Shield
1. Connect the **E30** 16 Position ribbon cable from the J1 Connector to the INPUT Connector on the LED Matrix
1. Connect the **E48** TTL serial to USB cable from any USB port on the Raspberry Pi to the 6 Position headers at J8. The pinout should match the table below (see Figure 5):

**Table 6. J8 Pins and Wire Colors**

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2 changes: 1 addition & 1 deletion mechanical/body_assembly/README.md
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Expand Up @@ -102,7 +102,7 @@ Attach the 4.5x12 plates **S37** to the dual side mounts using screws **B1**
#### 4.1.3 Assmble the PVC clamping hub

* Insert the #6-32 Heat Set Inserts **I2** into the 3D-printed clamping hub **S50** in the locations shown in Figure 6. The inserts on the side of the clamp should go in from the left side as shown in Figure 4.
* Using washers W1, insert screws **B4** into clamp part of the clamping hub and screw part of the way into the brass inserts. Inserting these screws now simplifies inserting the PVC pipe later.
* Using washers **W1**, insert screws **B4** into clamp part of the clamping hub and screw part of the way into the brass inserts. Inserting these screws now simplifies inserting the PVC pipe later.


| <img src="../../images/body/hub_lower.png" height="300"> <img src="../../images/body/hub_lower_screws.png" height="300">|
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4 changes: 2 additions & 2 deletions mechanical/body_assembly/laser_cut_parts/README.md
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Expand Up @@ -22,8 +22,8 @@ Plywood might cost a bit more from online services, but the cost increase should
### Changes to Screw Lengths
The laser cut replacements are approximately 1/8" thicker than the original aluminum plates, so all screw sizes need to be increased by 1/8" to compensate.

* Use 3/8" screws (B2) instead of 1/4" screws (B1) to attach the plates to the side mounts,
* Use 1.25" screws (B7) instead of the 1" screws (B6) when assembling the [differential pivot block](../differential_pivot/README.md>).
* Use 3/8" screws (**B2**) instead of 1/4" screws (**B1**) to attach the plates to the side mounts,
* Use 1.25" screws (**B7**) instead of the 1" screws (**B6**) when assembling the [differential pivot block](../differential_pivot/README.md>).

**Use #6 washers (W1) with the 3/8" screws when attaching the side mounts to prevent the screws from digging into the plywood or MDF.**

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12 changes: 6 additions & 6 deletions mechanical/differential_pivot/README.md
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Expand Up @@ -44,7 +44,7 @@ The Differential Pivot helps to offload forces from one side of the rover to the
| Metal Hacksaw or Bandsaw | D4 | 1 | <img src="/images/components/tools/D4.png" width="25%"> |
| Vice clamp or C clamps | D5 | 1 | <img src="/images/components/tools/D5.png" width="25%">|

1. Take the 3 foot piece of 0.5 inch aluminum rod S16 and cut it into one 15 inch piece and one 13.5 inch piece. These will now be referred to as the parts S16A and S16B respectively. In addition, take two of the 4 inch aluminum rods S18 and cut them down to 3 inches in length as well.
1. Take the 3 foot piece of 0.5 inch aluminum rod **S16** and cut it into one 15 inch piece and one 13.5 inch piece. These will now be referred to as the parts **S16A** and **S16B** respectively. In addition, take two of the 4 inch aluminum rods **S18** and cut them down to 3 inches in length as well.

<br/><br/>

Expand All @@ -69,7 +69,7 @@ The Differential Pivot helps to offload forces from one side of the rover to the
The turnbuckles must be attached to the differential pivot and rocker-bogie arm. We will accomplish this by drilling holes in the aluminum beam S16B and attaching two 5-hole aluminum bars on each side.

### 3.2.1 Hole drilling
Using a vice or clamp, firmly grab onto the 0.5 x 13.5 inch rod S16B with the end extending out around 2 inches from the edge of the vice/clamp. Mark the dimensions as shown in Figure 3. Carefully use a center drill to start the a center hole for these holes. It is important that the center hole is as centered as possible to prevent the bit from walk- ing/slipping during drilling, which could result in the bit breaking. Then, use a #23 (0.154 inch diameter) drill bit and drill all the way through both sides of the rod. This makes the S16B part.
Using a vice or clamp, firmly grab onto the 0.5 x 13.5 inch rod **S16B** with the end extending out around 2 inches from the edge of the vice/clamp. Mark the dimensions as shown in Figure 3. Carefully use a center drill to start the a center hole for these holes. It is important that the center hole is as centered as possible to prevent the bit from walk- ing/slipping during drilling, which could result in the bit breaking. Then, use a #23 (0.154 inch diameter) drill bit and drill all the way through both sides of the rod. This makes the **S16B** part.


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Expand All @@ -93,7 +93,7 @@ The Differential Pivot helps to offload forces from one side of the rover to the
<br/><br/>

### 3.2.3 Hole drilling
Next, take two of the 0.5x3 inch hollow rods S18 and create the same set of holes as before, showed again in Figure 5 (this time, drill holes on just one end of each of the rods). Test each of the sets of holes to make sure the 5-hole aluminum beams will attach to each of the rods. These will now be the part S18B
Next, take two of the 0.5x3 inch hollow rods **S18** and create the same set of holes as before, showed again in Figure 5 (this time, drill holes on just one end of each of the rods). Test each of the sets of holes to make sure the 5-hole aluminum beams will attach to each of the rods. These will now be the part **S18B**.

<br/><br/>

Expand All @@ -119,7 +119,7 @@ The Differential Pivot helps to offload forces from one side of the rover to the

### 4.1 Build the Differential pivot block
### 4.1.1 Build clamping hub assembly
Attach the the bottom bore clamping hubs S20 to the single pattern bracket S8 using screws B1. Then mount the 0.5” clamping hub S13 to the bottom of this assembly using B1 screws.
Attach the the bottom bore clamping hubs **S20** to the single pattern bracket **S8** using screws **B1**. Then mount the 0.5” clamping hub **S13** to the bottom of this assembly using **B1** screws.

<br/><br/>

Expand All @@ -132,7 +132,7 @@ The Differential Pivot helps to offload forces from one side of the rover to the

### 4.1.2 Differential Pivot:

Attach the turnbuckle S32 to the modified 13.5-inch aluminum rod S16B as shown using the 5-hole aluminum bars S21, washers W2, screws B7 and B9, hex nuts B11 and B12. The outermost screw is the #4 screw, the others are #6.
Attach the turnbuckle **S32** to the modified 13.5-inch aluminum rod **S16B** as shown using the 5-hole aluminum bars **S21**, washers **W2**, screws **B7** and **B9**, hex nuts **B11** and **B12**. The outermost screw is the #4 screw, the others are #6.

<br/><br/>

Expand All @@ -154,7 +154,7 @@ The Differential Pivot helps to offload forces from one side of the rover to the
<br/><br/>

### 4.1.3 Differential Pivot Vertical rods
Repeat step 2 on each of the the 3 inch aluminum rods S18B. Finally, attach all the pieces of the turnbuckles together. Your differential pivot is now complete.
Repeat step 2 on each of the the 3 inch aluminum rods **S18B**. Finally, attach all the pieces of the turnbuckles together. Your differential pivot is now complete.

<br/><br/>

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18 changes: 9 additions & 9 deletions mechanical/head_assembly/README.md
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Expand Up @@ -89,7 +89,7 @@ To get the above parts from Sculpteo, go to Laser cutting and then upload the .D

## 6.1 Assemble the Arduino Stack

Begin by stacking together the Arduino Uno E24, Arduino Shield E2, Standoffs T10, Screws B10, and Arduino Plate S44 and fastening them as shown in figure 2 & figure 3.
Begin by stacking together the Arduino Uno **E24**, Arduino Shield **E2**, Standoffs **T10**, Screws **B10**, and Arduino Plate **S44** and fastening them as shown in figure 2 & figure 3.

| <img src="/images/head/step-1a.png" width="80%"> | <img src="/images/head/step-1b.png" width="100%">|
|:-:|:-:|
Expand All @@ -99,7 +99,7 @@ Begin by stacking together the Arduino Uno E24, Arduino Shield E2, Standoffs T10

### 6.2.1 3D-printed head

Insert the # 4-40 Heat Set Inserts I1 into the 3D printed head (using a Solder Iron at 460 degrees F) in the locations shown in Figures 4 and 5. For more information on using heat set inserts, see:
Insert the # 4-40 Heat Set Inserts **I1** into the 3D printed head (using a Solder Iron at 460 degrees F) in the locations shown in Figures 4 and 5. For more information on using heat set inserts, see:
- [Heat set insert tutorial](https://www.lulzbot.com/learn/tutorials/heat-set-inserts-tips-and-tricks)

| <img src="/images/head/step-2a.png" width="80%"> | <img src="/images/head/step-2b.png" width="100%">|
Expand All @@ -112,7 +112,7 @@ Insert the # 4-40 Heat Set Inserts I1 into the 3D printed head (using a Solder I

### 6.2.2 3D-printed PVC clamping hub

* Insert the #6-32 Heat Set Inserts I2 into the 3D-printed clamping hub S51 in the locations shown in Figure 8. The inserts on the side of the clamp should go in from the left side as shown in Figure 8.
* Insert the #6-32 Heat Set Inserts **I2** into the 3D-printed clamping hub **S51** in the locations shown in Figure 8. The inserts on the side of the clamp should go in from the left side as shown in Figure 8.

| <img src="/images/head/hub_upper.png" width="50%"> |
| :------------------------------------------------: |
Expand All @@ -124,7 +124,7 @@ Insert the # 4-40 Heat Set Inserts I1 into the 3D printed head (using a Solder I

### 6.3.1

Using washers W1, insert screws B4 into clamp part of the clamping hub and screw part of the way into the brass inserts. Inserting these screws now simplifies inserting the pipe later.
Using washers **W1**, insert screws **B4** into clamp part of the clamping hub and screw part of the way into the brass inserts. Inserting these screws now simplifies inserting the pipe later.

| <img src="/images/head/hub_upper_screws.png" width="50%"> |
| :------------------------------------------------: |
Expand All @@ -134,23 +134,23 @@ Using washers W1, insert screws B4 into clamp part of the clamping hub and screw

### 6.3.2

Using screws B2, attach the completed PVC clamping hub to the bottom of the 3D printed head.
Using screws **B2**, attach the completed PVC clamping hub to the bottom of the 3D printed head.

| <img src="/images/head/step-4a.png" width="80%"> | <img src="/images/head/step-4b.png" width="80%">|
|:-:|:-:|
| Figure 10 | Figure 11 |

## 6.4 Attach PVC Pipe

Slot the PVC pipe S29 into the clamping hub and then tighten down the screws on the clamping hub
Slot the PVC pipe **S29** into the clamping hub and then tighten down the screws on the clamping hub

| <img src="/images/head/step-5a.png" width="50%"> |
|:-:|
| Figure 12 |

## 6.5 Attaching the LED Matrix

Attach the LED Matrix E37 to the front of the head assembly using Screws B14.
Attach the LED Matrix **E37** to the front of the head assembly using Screws **B14**.

| <img src="/images/head/step-6a.png" width="70%"> | <img src="/images/head/step-6b.png" width="100%">|
|:-:|:-:|
Expand All @@ -159,15 +159,15 @@ Attach the LED Matrix E37 to the front of the head assembly using Screws B14.

## 6.6 Mount the Arduino Stack

Take the Arduino Plate assembly and mount it using screws B8 to the heat set inserts on the posts inside the head as shown in Figure 15
Take the Arduino Plate assembly and mount it using screws **B8** to the heat set inserts on the posts inside the head as shown in Figure 15

| <img src="/images/head/step-7a.png" width="100%"> | <img src="/images/head/step-7b.png" width="70%">|
|:-:|:-:|
| Figure 15 | Figure 16 |

##6.7 Back Plate Attachment

Attach the Laser Cut Back Plate S42 onto the back of the head assembly using screws B2.
Attach the Laser Cut Back Plate **S42** onto the back of the head assembly using screws **B2**.

| <img src="/images/head/step-8a.png" width="100%"> | <img src="/images/head/step-8b.png" width="100%">|
|:-:|:-:|
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4 changes: 2 additions & 2 deletions mechanical/mechanical_integration/README.md
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Expand Up @@ -41,7 +41,7 @@ The first step is to attach the wheels and corner-steering assemblies to the roc


### 1.1.1 Mounting the Middle Wheel
Mount one base wheel (not the corner wheels) to the lowest arm of each of the two rocker bogie subassemblies using a 1.5 inch channel **S1** and channel connectors S6. See Figures 2 and 3. Note that you should mirror the wheels so that they are both on the ”outside” of the rocker bogey subassemblies.
Mount one base wheel (not the corner wheels) to the lowest arm of each of the two rocker bogie subassemblies using a 1.5 inch channel **S1** and channel connectors **S6**. See Figures 2 and 3. Note that you should mirror the wheels so that they are both on the ”outside” of the rocker bogey subassemblies.

<img src="../../images/mechanical_integration/rb_step_19.png" width="50%">

Expand Down Expand Up @@ -101,7 +101,7 @@ assembly, again making sure to select the encoder mounts such that the encoders


### 1.4.1 Attach Rocker-Bogie Legs to Body
Mount the main body of the rover to the two separate rocker-bogie legs using 15 inch aluminum rod S16A and collar clamps **S22** as shown in Figure 7. Make sure to maintain the order of the collar clamps shown in Figure 7 to fully lock all assemblies along the rod. The rod will go through the pillow blocks on each rocker-bogie leg, and it should pass through the 4th from the back and 2nd up hole on the body as shown in Figure 7.
Mount the main body of the rover to the two separate rocker-bogie legs using 15 inch aluminum rod **S16A** and collar clamps **S22** as shown in Figure 7. Make sure to maintain the order of the collar clamps shown in Figure 7 to fully lock all assemblies along the rod. The rod will go through the pillow blocks on each rocker-bogie leg, and it should pass through the 4th from the back and 2nd up hole on the body as shown in Figure 7.

<table>
<tr>
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